Other Machines
◯Automation Line
Parts line-in → press processing → inspection → deburring → cleaning → discharge process automated line
Previous production processes required an operator for each machine.
In charge of four operators.
Parts transfer between each process is automated using two robots.
As a result, the line operation was made possible by two operators.
(One of them includes visual inspection.)
As a result of consolidating each process, the work space has become larger.
◯Debrring machine
If the mold is used for a long time, the burr will change.
Made the deburring part adjustable.
Also, brush replacement is easy.
◯Punching press
Punching press for plastic partsUse air for all drives.
Possible to reduce the cost of electrical control and electricity (running cost)
The cover is lowered before the punching press for safety.
At the same time, the stability of the accuracy is secured by holding down the parts
◯Insert machine
An insert machine having four steps.
Air is used for the first and last steps, and oil pressure is used for the middle step.
Parts transfer between each process has transfer mechanism and automatic transfer.
Enter a part number, check it, and make sure it has a correct system.
◯Material cutting machine and guiding machin
When cutting small diameter steels, many problems occur.
-
Loss of cut material
-
It is not safe because the material is small and the blade is close.
-
If material cutting, deburring and cutting are separated, space is required.
For example, cut a rod with a diameter of 3 mm to a length of 4 mm, deburr and size it.
-
Fix small diameter material and cut it using slide mechanism. The cutting material is also firmly fixed.
-
Can fix material at deburring, and deburring using slide mechanism
-
Precise cutting is possible to ensure the accuracy of parts.